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Compressed air systems will have some amount of leakage. It is a good idea to set up a Leak Prevention Program. Keeping the leakage losses to a minimum will save on compressed air generation costs, and reduce compressor operation time which can extend its life and lower maintenance costs.The Compressed Air Challenge estimates an individual compressed air leak can cost thousands of dollars per year when using $0.07/kWh.Document your Starting Compressed Air Use – knowing the initial compressed air usage will allow for comparison after the program has been followed for measured improvement.
Establishment of initial leak loss – See this blog for more details.
Determine the cost of air leaks – One of the most important components of the program. The cost of leaks can be used to track the savings as well as promote the importance of the program. Also a tool to obtain the needed resources to perform the program.
Find the leaks – Leaks can be found using many methods. Most common