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Process Design Practical Training (Technical Method) For more info contact: Tel: Address: Opebi, Ikeja, Lagos State, Nigeria Email: vogwconcept50 (at) gmail.com The basic aim of this course is on the skills required to work in a process industry. This training will provide participants rich multidisciplinary understanding of the design and materials selection in process engineering. COURSE OUTLINE MODULE 1 1.1 Process Engineering deliverable 1.1.1. Conceptual Design: 1.1.2. FEED 1.1.3 Basic/Detailed Design 1.1.4. Commissioning & Startup 1.2 Component of production system 1.2.1 Overview of Upstream and Downstream 1.2.2. Major products in upstream and downstream sector 1.2.3. Diagrams of the various oil and gas production systems 1.3. Types of process diagrams -Introduction to DIN and ISA basic instrument Symbols -PFD and P & ID diagram -Flow Diagram -Electrical drawing - Elevation drawing -Equipment location drawing -Foundational drawing -Legends diagram - Plot plan and equipment arrangements - Isometric drawing 1.4. Scope of process engineering inputs and outputs P and IDs Design Process - Preparation of Block Diagram - Preparation of Process Flow Diagrams (PFDs) - Preparation of Piping and Instrument Diagrams (P & IDs) - Utility flow diagram (UFD) - Preparation of Mass, Heat and Energy Balance - Pipe Isometric drawing - EMCS block diagrams (Electronic Measuring Control System) -Estimating production cost and profitability 1.5. Component of pipe connection Methods of pipe connections (Body materials, end connection, operation, pressure class, size, specification) Fittings (valve, flanges, pipe and tube, elbow, Tee, Gasket, Fastener, industrial bolt ), Some different, Pipeline, pipe, Conduit, Tubing, Ducting, class, Schedule, NPS, NB & OD of a pipe, National Pipe Thread Taper NPT, code, standard, specification. ANSI B16.6 and API 6A pressure rating Project work MODULE 2 2.1. Fluid flow design Fluid flow types and characteristics Flow conditions Laminar vs. Turbulent Velocity limitation Temperature and pressure consideration Reynolds’s number (When and how to use it) Liquid and Gas viscosity (When and how to use it) Relative roughness (When and how to use it) Frictional factor - equation and charts (When and how to use it) Z – factor correlation (When and how to use it) Operating , design and environmental condition and consideration Class, Schedule, Code and standard 2.2 Application of Basic equation in process design Bernoulli’s equation (When and how to use it) Darcy’s s equation (When and how to use it) General and empirical Hazen – Williams equation for liquids (When and how to use it) Isothermal, General, Weymouth and Panhandle equation General and empirical equation (When and how to use it) Approximate equations for small pressure drops (When and how to use it) Spitzglass equation for very low pressure line (When and how to use it) Fritzsch’s and Babcock equation for steam flow (When and how to use it) AGA, API RP 14 E and other empirical equations for 2- phase flow (When and how to use it) Effects of elevation on pipeline pressure drop (When and how to use it ) 2.3 Head Loss in valves and fitting in process line Head loss in valves and fitting Resistance and flow coefficients Equivalent length determination Project work MODULE 3 3.1 Line sizing determination Flow rate and surge factor consideration Pressure drop consideration Erosion velocity Single phase Liquid and Gas line sizing 2- phase line sizing Multiphase line sizing 3.2 Sizing and specification of process equipment and selection Pressure vessel equipment Distillation column Pumps (Vacuum pump, Dynamic pump) Pipe sizing and pipe sizing for heating system Separators Knock out drum Compressors Valves Flanges Gaskets Chiller/heater Boilers Ducts Heat exchanger Stripper Absorber Reflux drum Turbines Fan Reactors Filters e.t.c 3.3 Control valve sizing – Gas line, Liquid line, oil line Project work MODULE 4 4.1. Process control design: Control parameter - Feed forward, feedback, cascade, ratio, Adaptive, inferential Mathematical model, PID Tuning and the design of controllers, Mode of operation of various controller types Characteristic parameters The proportional controller The integral-action controller The PI controller The PD controller The PID controller PI flow diagram EMCS block diagrams interpretation of point (Electronic Measuring Control System) Process protection measures 4.2. Introduction to: 4.2.1 HAZID and HAZOP study Cause and effect charts 4.2.2. Preparation of Datasheet for: -Equipment -Process instrument -Corrosion coupon and corrosion probe 4.3.3. Basic process design philosophy 5.0. Presentation of Result and Project reporting Project work For more info contact: Tel: Address: Opebi, Ikeja, Lagos State, Nigeria Email: vogwconcept50 (at) gmail.com

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PLC/SCADA/HMI/VFD/Servo/Stepper motors Automation Training @50% discount Call now: VOGW Concept - Tel:, Address: Suite 28, No 4 Irewole street, Awosika B/S, Opebi Ikeja, Lagos State, Nigeria. Tel:, Address: Suite 28, No 4 Irewole street, Awosika B/S, Opebi Ikeja, Lagos State, Nigeria. vogwconcept50(at)gmail.com 1. Programmable Logic Controllers (PLC) MODULE 1 -PLC Jargon (FAQ) -Fundamental of Control Logic -Switch, Wire & Relay Logic - Measuring & Sensing Devices - Input Output Devices & Types -Sensing Elements -PLC Memory Unit, -Timer, -COUNTERS, -Advance Instruction, -Data and Control Instruction ,-Controller MODULE 2 -PLC Hardware’s and Panel wiring - Different types of Panels - MCC – Panel overview - Power supply * CPU - I/O modules * Communication bus - Various ranges available in PLCs - Types of Inputs & outputs - Source and Sink Concept in PLC - Concept of flags - Scan cycle execution - Contactors, Relays - Power supply connection and communication por -Practical class: Participants will design a PLC panel in full capacity MODULE 3 -Common input and output devices -Practical class: Participants will have on-hands skills on how to connect: 1. two wire sensors, 2. three wire sensors, 3.four wires sensor and 5. Five wires sensors to PLC and how to connect various output devices/final control elements, Ethernet, tcp e.t.c MODULE 4 Motors, Valves, Alarm/Light, Pumps as output devices MODULE 5 Digital and Analog, Programming In PLC, Practical Exposure to PLC programming, Allen Bradley, Siemens, Mitsubishi, Omron PLCs e.t.c – Introduction to PLC programming software - Addressing concepts (Syntax) for digital and analog - Introduction to bit, byte & word concept - Different between digital and analog programming - Programming instructions arithmetic and logical - Load /and /or/out / and Read / Write * MOVE block application - Understanding PLC programming languages - Compare / Add / Sub /And /Or - Blocks * Advanced instructions - Leading edge / trailing edge instructions * File handling - Timer Blocks programming * Comment functions - Master control /set /reset function * Counter Block Programming - Upload, download, Monitoring of programs - Forcing I/P & O/P - Monitoring / Modifying data table values - PLC and Panel wiring - Hands on experience on writing programs - Case studies for conveyer, motors control, timer & counter applications etc. - Troubleshooting and fault diagnostics of PLC - Documenting the project - Program assignments for real time applications - PID programming - Profibus configuration -Practical: 100% practical class all through -Commissioning of PLC panel e.t.c Lab Work Designing, programming and commissioning scenario: -Digital input to digital output settings -Digital input to analog output settings -Analog input to digital output settings -Analog input to analog output settings - Designing PID controller Lab work to include panel wiring, design, programming, troubleshooting, and commissioning e.t.c 2 SCADA/HMI Training - Supervisory Control & Data Acquisition/Human Machine Interface SCADA/HMI Training Course contents » Applications of SCADA/HMI software »Difference between HMI/SCADA » Different packages available with I/O structure » Features of SCADA/HMI software »Application development SCADA/HMI » SCADA security »Creating a new SCADA/HMI application » Creating Database of Tags » Creating & Editing graphic display with animation Data Entry / Start Stop command Analog entry Sizing Movement Blinking Visibility Filling »Trending Creating & Accessing Real-time Trends Creating & Accessing Historical Trends » Creating Alarms & Events » Writing logic through script Application script Condition Data Change Window script Special functions » Connectivity with the different hardware Communication protocols Communication with PLC Communication with Data Acquisition System » Connectivity between software Communication with Excel Communication with Visual Basic » Commissioning the network nodes » Troubleshooting the application Lab Work SCADA/HMI scenario to monitor: -Digital input to digital output settings -Digital input to analog output settings -Analog input to digital output settings -Analog input to analog output settings - Designing PID controller Lab work to include interfacing SCADA with PLC 3 Variable frequency Drive (Inverter) – VFD/Servo and Stepper Motor Drives Variable frequency Drive (Inverter) VFD HISTORY - Introduction - Semiconductors in VFD Design - SCRs / GTOs / Transistors / IGBTs / LSI WHAT VFDs DO - Motion Control / Motor Speed - Air Flow / Pressure Control - Liquid Flow / Pressure Control - Eliminates the need for: - Variable Transmission or Sheave - Variable Vanes or Dampers on Fans - Variable Valves on Pumps BENEFITS OF USING A VFD - Energy Savings - Easier Maintenance - Enhanced System Monitoring LOAD TYPES - Constant Torque – Conveyors, Positive Displacement Pumps, Superchargers - Variable Torque - Centrifugal Fans or Pumps, Saws, Routers, Planers VFD OPTIONS - Bypass - Two or Three Contactor Style, Disconnect Switch Style, Soft Starter - Fusing - VFD or Bypass Protection - Input / Output Reactors - Motor Overload Device - Transient Protection - Auxiliary Relays - Power Line Phase Reversal Detection INSTALLATION OF A VFD - Environmental Concerns - Clearances - Conduit Entry CUSTOMER CONNECTIONS - Safety Circuit - Start / Stop - Jog - Status Indication - Fault Indication - Remote Speed Reference - Monitoring of Motor Parameters WIRING & GROUNDING VFDs - Induced Signals – Inductive, Capacitative - Incoming Power (line) Wiring - Motor (load) Wiring - Control Wiring - Proper Grounding Methods CONTROLLING A VFD - Keypad Controls - Terminal Strip Control – Automatic, Manual - Bus Communication Control - Open Loop Control - Manual Operation - Automatic Operation - Sensorless Flux Vector - Closed Loop Control - PI Loop Configuration - Sensor or Transducer Feedback - Motor Shaft Encoder Feedback VFD SETUP, PROGRAMMING and TROUBLESHOOTING - Language & Display - Control Modes - Open Loop, Closed Loop - Motor Data - Motor Power (kW) and RPM - Voltage, FLA Current - Service Factor, Power Factor - References & Limits - Motor Speeds – Min, Max and Preset - Ramp Times - Speed Reference - Skip Frequencies - Limits for Alarms or Faults - Inputs / Outputs – Analog, Digital, and Relay - Application Functions - Reset - Flying Start - Sleep Mode - Switching Frequency - No Load - Phase Loss - Closed Loop Functions - Normal / Inverse - Anti Windup - Start-up Frequency - Integral Time / Differential Time - Proportional Gain / Differential Gain - Lowpass Filter. 4 Servo and Stepper Motor Drives Servo and Stepper Motor Drives - Operating characteristics of open-loop and close-loop servo systems -DC and 3-phase AC motor operation - Semiconductor theory -Tach-generators function resolver operation - Encoder operation-inductosyn scales and linear variable -differential transformer (LVDT) operating characteristics. -Phase control ramp control PWM - Phase ramp frequency pulse width modulation and chopper control inverter systems - Study of various servo drives - Servo failures and troubleshooting techniques Introduction to Linear motion components like Screws, Timer Belts and Pulleys, LM Guides, Gearbox, Slides, Bearings etc. Operation & Protection of • AC Motors & Drives • DC Motors & Drives • Stepper Motor & Drives • Servo Motor & Drives Connecting of servo drive system. Digital and Analog Command Parameterization setting Speed Control Servo Drive control by PLC e.g Mitsubshi/omron Pulse Train Command Position Control Homing and Positioner Programming application Lab Work All-inclusive practical lab work Call now: VOGW Concept - Tel:, Address: Suite 28, No 4 Irewole street, Awosika B/S, Opebi Ikeja, Lagos State, Nigeria. vogwconcept50(at)gmail.com

Address: Opebi, Ikeja, Lagos State, Nigeria Practical class - Advance HYSYS simulation (1) •Thermodynamic properties of process simulation • The basic modules of process modelling The 10 modules • Oil characterization environment • Defining compositional input • Propane Refrigeration loop • Refrigerated Gas Plant • NGL Fractionation Train • Gas Gathering • Two-Stage Compression • Acid Gas Sweetening with DEA • Natural Gas Dehydration with TEG • Reporting in HYSYS • Steady State modelling and simulation using dummy projects • Introduction to Unit Operations Sizing (2) Dynamic Simulation and Control Theory • Pressure-Flow specification • Transitioning From Steady State to Dynamics-Modifying the Steady State • Dynamic Mode • Installing the Controllers (PID) • Setting up Strip Charts • Running and Monitoring Dynamic Simulation. • Tuning parameters and designing your controller •feed forward, feedback, cascade controller design and configuration e.t.c (3) Mid-stream (Refining) simulation Pump around phenomenon Side stripper installation Defining dynamic in refining model (4) • Optimization • Primary variables • Objective function • Constrains • Spread sheet • Functions e.t.c Address: Opebi, Ikeja, Lagos State, Nigeria

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Free P & ID Advance Training 100% practical approach training Address: Opebi, Ikeja, Lagos State, Nigeria -Introduction BFD, PFD, HMB, P & ID, Process Instrumentation & Control Standard consideration:ISO, DIN, ANSI, ISA, IEC A. Block Flow Diagram (BFD) What is BFD? Uses of BFD Conventions Types (BFD, BFPD) I/O Diagrams Example 1: - Assessment/Assignment - Case study B. Process Flow Diagram (PFD) and Utility Flow Diagram (UFD) P&ID Symbols What are the contents of a Process (PFD) and Utility Flow Diagram (UFD)? What are PFD and UFD? What are PFDs used for? When do we prepare PFD? Who is responsible for making PFD/Benefit? Identification & Numbering The mass and material balance what is included in the PFD? Process flow diagram symbols and elements what to exclude from PFD Example production of ethanol (PFD) PFD Process topology PFD Stream information PFD Equipment information Equipment Descriptions for PFD and P&IDs Battery limit and types (ISBL/OSBL) Utility flow diagram (UFD) - Conventions for Identifying Process and Utility Streams - Assessment/Assignment - Case study C. Process and Instrumentation Diagram (P & ID) 1. What is P & ID? (A typical Approach practical) 2. What is/are conventions of a typical P & ID 3. Comparing PFD and P & ID? 4. What are/is the purpose of P & ID? - At design state? - During operation? 5. Which are the points usually studied during P & ID review? 6. What are double block criteria and where is it applied? 7. How and where are the following applied in typical P & ID? - Vents/Drains? - Isolation/bypass of valves? - Isolation/bypass of equipment? - Battery limit? - e.t.c 8. What does a typical P & ID include? 9. What are the various types of P & ID? 10. What are the various types of arrangement in P & ID? 11. How and who issue P &ID? How many times is P & ID issue in a typical project? (IFR, IFD, IFC ***IFH) 12. What are the details issues of a P & ID? 13. Tagging an instrument 14. Various types of P&IDs -Legend and Symbols -Identification & Numbering -Details and Typicals -Process or Utility P&ID -Distribution P&ID -Interconnection P&ID -Pumps auxiliary P&ID -Package P&ID 15. IFR, IFD, IFC 16. Review of : P & ID for piping deisgn P & ID for Safety design P & ID for instrumentation P & ID for control logics P & ID for civil work e.t.c 17.The HMB - Assessment/Assignment - Case study D. Process Instrumentation & Control 1. Basics of process control? Objectives of Process controls Control Loop Components: Control ValvesTypes of Control Loop Feed Forward Feedback Feedback Control Typical Control Algorithms - (Tuning parameters: PID) -P: Proportional-I: Integral -D: Derivative PID Controller Response -Ratio Control -Cascade Control 2. Process instrumentation? What Can Be Measured? (& How Easily) Temperature Measurement Pressure Measurement Flow Rate Measurement Level Measurement Composition Measurement 3. Reading a P&ID? Example of real P&ID Identification & Numbering P&ID Symbols Instrument LinesController Symbols Distributed Control Shared Display SymbolsShared Display Devices Nomenclature Nomenclature: First Letters Exercise: Identify the Instrument Other Common Symbols 4. Control of unit operations? Level Control Pressure Control Flow Control Flow Control: Reciprocating Pump Flow Control: Vaporizer Temperature Control: Single Stream Temperature Control: Heat Exchangers Distillation Control Distillation: Temperature Pattern Control Batch Distillation Reactor Control Typical Stirred Tank Reactor Control Scheme 5. Process safety instrumentation? Role of Controls in Process Safety Process Control, Alarms and Shutdowns Controlled parameters naturally fluctuate around set point Standards for Safety InstrumentationIEC = International Electrotechnical CommissionSafety Integrity LevelsProcess Alarms and Shutdown Trips Caution on Software Alarms 5. Plant-wide control and optimization? Plant-Wide Control - (Advanced Process Control, APC) Plant-Wide Control Issues Multivariable Predictive Control SISO controllers MIMO controller Device Communication Standards Evolution of Controller Communication Standards Fieldbus (ISA SP50) Wireless Communication (SP100) Real Time Optimization Types of Real-time Optimization Off-line Optimization Real Time Optimization Models - Assessment/Assignment - Case study e.t.c Free P & ID Advance Training 100% practical approach training Address: Opebi, Ikeja, Lagos State, Nigeria

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Advance 99 % practical Training: Ability to use PDMS 11.6, 12.0, PDMS 12.1, Everything 3D (E3D) Optional PDMS knowledge: PDMS Administration, PDMS Cats & Specs administrator For more info contact: Tel: Lagos Email: vogwconcept50 (at) gmail.com PDMS Design Course syllabus Module 1 (a) Introduction 1.1. PDMS History: What was before PDMS Inventor of PDMS Requirement of PDMS in Piping Industry. 1.2. Role & Responsibility of PDMS users in EPC : Working level hierarchy Role & Responsibility of PDMS Administrator Role & Responsibility of PDMS Engineer. Role & Responsibility of PDMS Designer. 1.3. Introduction to PDMS design, PDMS Login, PDMS Modules 1.3.1 Deals with the general settings, display settings, members, view settings and command window. 1.3.2. P & ID: Interpretation of drawing into 3D model as per P & ID and clients need 1.4. Introduction to PDMS Equipment modules – Different types of equipment (b) Real life project case study of Equipment (Practical) – Using computer application for modelling 1.4.1 Introduction to creation of Equipment, primitives & Standard Equipment and cut-out Primitives. 1.4.2. How to Create Nozzle, Nozzle Placement, type of Nozzles, Nozzle Orientation, Nozzle Speciation Selection and Nozzle class selection. 1.4.3. Equipment co-ordination, Position of equipment and create & Modification of list. Creation of Standard Equipment in the library file, modifying the Property of the standard Equipment, Equipment Specification and Electrical Equipment. Creation Working Plane, Creating deferent shape use with Extrusion primitives And Revolution Primitives, Creating Mitre Bends. (c) Usage of the Model Editor Tool, How to use the Model Editor tool and model editor settings 1.5. Equipment assignment Module 2 2. Piping modelling (a) 2.1. 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Beam and column, panel and plate, platform, handrail, ladder, stair case, wall and floor 3.1 How to set profile for section, create a section using sting method and regular structure. 3.2 How to create tower using regular structure, description about upper & lower s.o.p, bracing configuration and joint creation 3.3 Modification of sctn elements, creation of fittings and positioning of sctns 3.4 SCTN connection, orientation of structure, general settings and grid creation. 3.5 Creation of panel, negative extrusion, splitting of panel, positioning of panel and panel fitings and connections 3.6 Creation of wall & floor, modification of wall & floor, creation of fittings, position & orientation of wall and floor and connecting wall 3.7 Creation of platform & handrail, modification of platform & handrail and deletion of platform and handrail. 3.8 Creation & modification of stair flight, stair tower, ladder and circular platform @90°, 270°, 110°. (b) Real life project case study of structural systems (Practical) – Using computer application for modelling 3.9. Structural systems assignment Module 4 (a) 4. HANGER and SUPPORT/HVAC Electrical cable tray 4.1 Creation of hangers and supports, modification of hanger configuration, positioning of support and general utilities. 4.2. HVAC and ELECTRICAL, Creation of hvac components, modification of hvac, positioning of duct and general utilities. 4.3. Creation and modification of cable tray components, positioning of trays and general utilities. Creation and modification of cableway, branch elements, routepoint, route node, route attachment points and material. (b) Real life project case study of HANGER and SUPPORT/HVAC Electrical cable tray systems (Practical) – Using computer application for modelling 4.5. HANGER and SUPPORT/HVAC Electrical cable tray systems assignment Module 5 (a) 5. Isometric module-Drawing/Draft module- DRAWINGS/REPORTS 5.1isometric production, Creation of spool drawing, weld, spool break and isometric drawing of pipe, convert to DXF,DWG & DGN. Extraction of isodraft for shop or field fabrication, Extraction of Isometrics for stress analysis from isodraft, 5.2 Report generation (MTO) using template, creation of template modification of report and filter report. 5.3. Creation of department, sheet, user defined view, limits defined view, modification of sheet and view, creation of predefined frame. 5.4 Creation of 2d draft, shapes, symbols, text and modification of dynamic primitives and general utilities, Creation and modification of linear/angular dimension and labelling and Tagging. Creation of section flat, section perpendicular, stepped, hatching rules, converting to dwgformat and auto drawing production 5.5. Clash checking, clipping options utilities and colour settings (b) Real life project case study of Isometric module-Drawing/Draft module- DRAWINGS/REPORTS systems (Practical) – Using computer application for modelling 5.6. Isometric module-Drawing/Draft module- DRAWINGS/REPORTS assignment Module 6 (a). Additional PDMS tools and tasks for PDMS designers 6.1. PDMS model to CAESAR II for Static and Dynamic Analysis as per client's deliverable requirements. Transform Piping from CAESAR II after Static and Dynamic back to PDMS as per deliverable requirements. 6.2. Transform Piping layouts, Equipment layouts from PDMS Draft to AutoCAD as per client's deliverable requirements 6.2. Transfer of 3D model from the graphic window of the design module to Draft module for Plot layout, general arrangement layout, proper accurate dimensioning and labelling in different views depending on the properties of the model or primitives 6.4. Exporting report to excel spread sheet 6.5. Introduction to command syntax, PML1 and PML2, dot Net frame work. 6.6. Saving PDMS work, exporting and importing finished job for others. (b) Real life project case study for module 6 (Practical) – Using computer application for modelling 6.6. Module 6 Assignment Module 7 – Typical real lifeProject to test participants’ knowledge and understanding of the training For more info contact: Tel: Address: Opebi, Ikeja, Lagos State, Nigeria Email: vogwconcept50 (at) gmail.com

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